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  • High-Performance Construction: Geosynthetic Clay Liners (GCLs) are generally fabricated with a twin-layered structure of geomembranes and/or geotextiles.
  • Great Self-Sealing: Stitched together with sodium bentonite as a sealant, which has very good sealing properties and effectively stop the leakage.
  • Easy Installation: GCL is quite easy to handle, as they are lightweight. It can save time and labor costs compared with compacted clay liners.
  • Wide Applications: The vast uses of geosynthetic clay liners for environmental protection include pond linering, mining projects, landfills, reservoirs, road construction, etc.

What is a Geosynthetic Clay Liner (GCL)?

Geosynthetics Clay Liner is a type of geosynthetic material. It is made from one or two layers of geomembranes or geotextiles. It is designed to reduce the amount of water absorbed to the environment by providing a barrier that is almost impervious to water. The geotextile consists of two outer layers, which are made of woven or nonwoven fabrics, and a core of high-expansion, sodium-based bentonite.

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By that, the GCL becomes a sustainable and technical product that stops water migration. In the needle punching, stitching, or a chemical adhesive, montmorillonite mineral the bentonite, is chemically or mechanically bound to the geotextiles. With this the bentonite is held in place, and there are numerous small spaces that the staple fibers form, so it is difficult for the bentonite to move even under other adverse conditions such as stress.

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Geosynthetic Clay Liner (GCL) is mainly a synthetic product, which is a combination of geosynthetics and geotextiles, and it is designed to be waterproof in various applications. Hydrophilic GCL is an inactive, chemically treated sodium-based bentonite. They can, however, undergo water-induced swelling to form a high-density flexible barrier layer. They are then able to heal themselves after they have been subjected to severe stresses. The integrity and performance of GCLs do not depend on the engineer’s experience, they are rigorously approved products that come with warranties and have high levels of safety and maintainability.

Why Use a Geosynthetic Clay Liner (GCL)?

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  • Innovative Technologies: Due to the unusual sodium-based bentonite swelling, the Geosynthetic Clay Liner forms a high-density layer that is appropriate for preventing water intrusion. Even in the occurrence of small cracks in the adjacent structures, the bentonite through self-remedy fills the gaps up to 2 mm thick maintaining its waterproof quality.
  • Durability and Stability: GCLs are produced with high tensile and peel strength, which enables them to brave environmental strains such as UV exposure, temperature fluctuations, and mechanical impacts. The factors that define their long-lasting properties, such as aging and corrosion resistance allow them to be applied for a long time.
  • Ease of Installation: GCLs are easy and fast to install than traditional compacted clay liners. They are often brought in rolls or large sheets that can be simply put down on the prepared foundation, and then they are easily attached with lap joints, staples, or anchors. This fast installation process minimizes the cost of labor and transport and also cuts down on building time.
  • Environmental Compatibility: Because Geosynthetic Clay Liners are all made of natural inorganic materials, they are 100% non-toxic and very eco-friendly. They are even ideal for critical areas like artificial lakes, roof gardens, and chemical storage yards, where concern with the environment is of great importance.
  • Versatility in Applications: The absorption of GCLs per square meter in landfill liners, leachate collection systems, underground garages, ponds, reservoirs, oil depots, and even in mining projects, make them the best solution among other environmental projects. Their remarkable ability to adapt to the requirements and their high performance at different conditions make them the most sought after solution for many environmental containment projects.

When and Where are GCLs Applied?

Geosynthetic Clay Liners (GCLs) are perfect for any job that asks for the containment or waterproofing of water. They are often used for:

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  • Landfills and Waste Management: Several components can be combined to form a sanitary landfill liner system, with the synthetic liner being the main mechanism for containing waste materials.
  • Water Conservancy and Reservoirs: Constructing a waterproof barrier to prevent water from seeping through the bottom and sides of the water body.
  • Infrastructure Projects: Making buildings and transportation lines water-resistant by using water insulation methods for subterranean parking locations, green roofs, and city rail lines and metro.
  • Industrial Applications: A leaking-prevention layer in the form of geo-synthetic clay liners is used in protection of chemical storage areas, oil depots, and petrochemical complexes.

How Do Geosynthetic Clay Liners (GCLs) Work and Install?

Geosynthetic clay liners’ work is based on the rapid rate of swelling of sodium-bentonite that after contacting with water makes it become water-impermeable of the material’s about.

Geosynthetic Clay Liners Applied in Landfills

Installation involves cutting the GCL material to the size and shape required then placing it onto a prepared base, followed by the full contact so that there are no wrinkles or folds, after which lap joint are then glued to the material such that a continuous line is formed. The impermeability of the liner material is then ensured by the attention paid to issues such as temperature ranges that normally do not exceed 0°C to 40°C, proper protection against wind, and mechanical damage.

Technical Highlights

  • Thickness & Weight: It is around 7mm that is commonly used as the dry thickness of GCLs which hardly ever vary from 5mm to 8mm. These materials are then offered in various models of 4kg, 4.5kg, and 5kg with 5kg being the one with the best water absorption capabilities.
  • Performance Metrics: GeoSynthetic Clay Liners (GCLs) are proof that the use of substandard green materials and waterproofing procedures is a thing of the past, and this is where environmental synergy is taking us. With a vertical permeability coefficient as low as 5×10⁻⁹ cm/s and peel strength exceeding 65 N, GCLs provide exceptional resistance against water leakage and hydrostatic pressure.
  • Quality Assurance: Each individual roll of Geosynthetic Clay Liner goes through a battery of tests, including anti-hydrostatic pressure tests (0.5 MPa for 24 hours without leakage) to ensure their secure functioning in vital applications.

The Geosynthetic Clay Liner (GCL) the discovery in waterproofing and environmental protection. The geosynthetic clay liners’ quality can be described in most cases by their self-sealing, ease of installation, and durability -qualities that altogether make them an indispensable material for civil and environmental construction and containment projects. Geosynthetic clay liners, used in municipal engineering, water conservancy projects, or industrial applications, are the only sustainable high-cost performance solution that can meet the rigorous demands of modern day engineering challenges.

Geosynthetic Clay Liner(GCL) FAQs

1. Can Geosynthetic Clay Liners (GCLs) be used in areas with fluctuating temperatures?

Absolutely! The geosynthetic clay liners are resistant to temperature changes and are thus unaffected by temperature fluctuations. They can be placed in both hot and cold climates, without their waterproofing quality being sacrificed.

2. How long do Geosynthetic Clay Liners (GCLs) last?

GCLs are intended for lasting results. They can be durable for many years since they still maintain their waterproofing abilities as long as they are correctly installed and looked after.

3. Are Geosynthetic Clay Liners (GCLs) environmental friendly?

Indeed, geosynthetic clay liners are composed of pure inorganic mineral materials devoid of any impurities. They are non-hazardous, non-rusting, and have negligible environmental impact. They offer a nature-friendly alternative to waterproofing and containment since they are made of organic materials.

4. Can Geosynthetic Clay Liners (GCLs) be repaired if damaged during installation?

Yes, that is correct. GCLs can be easily fixed. If they are defective, the same material can be used to make patches which are then pasted over the affected area.

5. Are there any special storage requirements for Geosynthetic Clay Liners (GCLs)?

Yes, one important factor is that GCLs need to be stored in areas free from water and dampness because they get damaged when they are wet. The worst thing you can do is place the rolls on top of each other and just throw them anywhere near water or harsh weather elements.

Property

Unit

Testing Method

Frequency

Value

GCL

Bentonite Mass per Unit Area

g/㎡

ASTM D 5993

4000 ㎡

3600 g/㎡ MARV

Tensile Strength

kN/m

ASTM D 6768

4000 ㎡

6kN/m MARV

Peel Strength

N

ASTM D 4632

4000 ㎡

65N MARV

Hydraulic Conductivity

cm/s

ASTM D 5887

Periodically

5×10^-2 cm/sec MARV

Shear Strength

kPa

ASTM D 6243

Periodically

24 kPa

Geotextile

Cap Nonwoven Geotextile

g/㎡

ASTM D 5261

20,000 ㎡

200 g/㎡ MARV

Cap Woven Geotextile

g/㎡

ASTM D 5261

20,000 ㎡

200 g/㎡ MARV

Bentonite Property

Swell Index

Kg

ASTM D 5890

50,000 Kg

24ml/2g MARV

Moisture Content

%

ASTM D 4643

50,000 Kg

Max. 12%

Fluid Loss

ml

ASTM D 5891

50,000 Kg

Max. 18ml

Roll Dimensions

Unit

Test Method

Frequency

Value

Width*Length

m

Typical

Each Roll

6*30

Area per Roll

Typical

Each Roll

174

Weight By Packed

kg

Typical

Each Roll

935

20GP Loading

roll

Typical

Each Roll

20

Geosynthetic Clay Liners or GCL produced by Xinyu Geosynthetics are usually packed in woven bags with tapes before they are loaded in a 20ft. or 40ft. container.

For more information about the actual quantity of GCL loaded in different containers, please contact our sales staffs NOW!